graphite flotation in ductile iron castings

Ductile iron - Wikipedia

Ductile iron, also known as ductile cast iron, nodular cast iron, spheroidal graphite iron, spheroidal graphite cast iron and SG iron, is a type of graphite-rich cast iron discovered in 1943 by Keith Millis.

Addressing Chunky Graphite in Heavy-Section DI Castings

In-mold inoculation with solid cast inserts is a mature technology that has gained wide acceptance in foundries pouring heavy section ductile iron castings. Now, there is a product that combines the ease of application- experienced with in-mold inoculation- plus the security of proper graphite formation in your heavy section ductile iron.

Compacted Graphite Iron | SinterCast

Compacted Graphite Iron. Cast irons are differentiated by the shape of the graphite particles. Grey cast iron is characterized by randomly oriented graphite flakes, while the graphite in ductile iron exists as individual spheres. The graphite particles in CGI are randomly oriented and elongated as in grey iron, but they are shorter, thicker and ...

Casting weight and thickness |

Heavy section ductile iron castings can be prone to exploded nodules, chunky graphite and graphite flotation which reduce mechanical properties. To eliminate these defects, you can use dynamic, customised inoculation to control the point at which graphite precipitation starts during solidification.

Is graphite ductile -

Ductile iron is a type of cast iron with nodular graphite inclusions that is less brittle than most cast irons. It was invented by Keith Millis in 1943.

Dross defects in spheroidal graphite cast iron castings ...

May 17, 2014· The main and most known defects in spheroidal graphite cast iron castings are: the graphite flotation, the pinholes, the presence of Chunky graphite or Dross inclusions, that’s to say non-metal inclusions: under conditions of bending and torsion fatigue, in which the cyclic stresses reach their maximum at the component surface, the fatigue ...

Thermal Analysis and Process Control for Compacted ...

Thermal Analysis and Process Control for Compacted Graphite Iron and Ductile Iron S Dawson, P Popelar SinterCast, Sweden Abstract Traditionally, cast iron microstructures have been controlled by measuring and adjusting the chemistry of the liquid iron, the individual chemical elements being like the pieces of a jigsaw puzzle that the foundry can

The Differences Between Ductile Iron and Gray Iron ...

Jun 17, 2015· The addition of magnesium in ductile iron means that the graphite has a nodular/spherical shape conferring higher strength and ductility as opposed to gray iron which is flake shaped. For example, 18% elongation can be easily achieved …

Study of microstructure of thick wall ductile iron castings

The current paper presents the results of microstructural characterization of thick wall ductile iron castings. EXPERIMENT AL PROCEDURE Melting and casting Three melts of spheroidal graphite iron were produced using the tundish tea pot ladle treatment Journal of Metallurgy and Materials Science, Vol. 53, No. 2, April-June 2011, pp. 133-137

Ductile Iron Castings | Dotson Iron Castings

Ductile Iron castings are produced for applications requiring strength, toughness, good machinability, and low cost. Ductile Iron contains spheroidal (nodular) shaped graphite, is higher strength than Gray Iron, and weighs about 10% less than steel for the same section size.


DUCTILE IRON AND COMPACTED GRAPHITE IRON (CGI) CASTINGS COMMON NAME AND OTHER DESIGNATIONS ASTM (American Society for Testing & Materials) Specification No’s./ACI (Alloy Casting Institute) Alloy Designations: A395, A536, A476, A874, A897, Compacted Graphite Iron (CGI) A842 PRODUCT IDENTIFICATION (Label Identifier) All Ductile Iron Part Numbers

graphite floatation in ductile irons -

Graphite flotation in ductile iron castings: definition , Carbon float is defined as carbon segregation at the top surfaces of ductile iron castings caused by the buoyancy of graphite particles in liquid iron Flotation of hypereutectic nodules occurs in ductile irons having carbon equivalents greater than 45 as defined by the expression CE = C ...

Ductile Iron Castings - Durham Foundry

The History Of Ductile Cast Iron. In 1943, at the International Nickel Company Research Laboratory, Keith Dwight Millis made a ladle addition of magnesium (as a copper-magnesium alloy) to cast iron – the solidified castings contained not flakes, but nearly perfect spheres of graphite.

gray, ductile, and compacted graphite iron castings

Waupaca Foundry produces gray, ductile and compacted graphite iron castings.The difference in these types of iron is the characteristics of the graphite used in the material. Gray Iron. Gray iron is called that because when it is fractured, its surface appears a dull gray color.

Elimination of Chunky Graphite in Castings with Large ...

Keywords: Ductile iron, Chunky graphite, Cooling rate, Casting, Thermal point 1. Introduction Disintegrated and exploded graphite may be present in the casts from the above-eutectic cast iron, in particular if CE > 4,5%, or in very slowly cooled cross-sections, where spheres of the graphite float and are disintegrated.

Cast Iron Foundry, Gray Iron and Ductile Iron Casting

Ductile Iron Casting. Ductile iron is also referred to as nodular cast iron and is spheroidal graphite iron because the graphite within the metal takes the shape of nodules instead of elongated flakes. The rounded shape of these graphite inclusions inhibit the formation of cracks and stress points, giving the alloy enhanced ductility.

Ductile Iron Data - Section 3 - Part 1

The most important and distinguishing microstructural feature of all Ductile Irons is the presence of graphite nodules which act as "crack-arresters" and give Ductile Iron ductility and toughness superior to all other cast irons, and equal to many cast and forged steels.

When graphite is used in iron casting -

Ductile iron is a type of cast iron with nodular graphite inclusions that is less brittle than most cast irons. It was invented by Keith Millis in 1943. ... 'Graphite flotation in ductile iron ...

Casting Defects - Sand Mold, Metal Casting - Iron foundry

Casting Defects - Sand Mold, Metal Casting. Introducing various metal casting defects with many pictures by Dandong Foundry in China. These are the common sand casting defects on the surface and inside of cast iron and cast steel parts. 1. Blowhole is a kind of cavities defect, which is also divided into pinhole and subsurface blowhole.

Difference Between Ductile Iron and Cast Iron l Ductile ...

Mar 05, 2011· The key difference between ductile iron and cast iron is that we use ductile iron for water pipes due to its durability while we use cast iron usually for engineering and construction structures because of its stability. Ductile iron and cast iron are useful in the metal industry on an everyday basis. However, the two

Ductile Iron | Metal Casting Resources

While ductile iron can be produced from steel or iron scrap, pig iron is the primary source of infeed for most modern ductile iron foundries. Pig iron refers to the primary iron production of a blast furnace that contains over ninety percent iron. The term “pig iron” arose from the old-fashioned method of casting blast furnace iron into molds arranged in sand beds in such a manner that ...

A Possible Mechanism for the Formation of Exploded ...

In hypereutectic nodular cast irons, primary precipitation of graphite may lead to graphite flotation in thick section castings. Graphite degeneracy such as so-called exploded graphite is then often associated with this flotation phenomenon and it appears as precipitates where the nodular form is replaced by star-like or flower-like shape.

3. Common Metallurgical Defects in DI - Foundry Gate

Elkem AS, Foundry Products Division, Hoffsveien 65 b, P.O. Box 5211 Majorstua, N-0303 Oslo, Norway, p>

DIS Holds Seminar in Rolling ... - Ductile Iron Society

Primary graphite can easily occur in ductile iron if the ... Primary graphite can be the cause of casting defects such as shrinkages and carbon flotation. Let us compare two cases:: Assume a hypereutectic alloy with C=3.9 and ... To Promote the production and application of ductile iron castings …

Graphite Flotation - Metal and Metallurgy engineering ...

Jan 06, 2010· Carbon flotation in ductile iron is caused when the foundry allows the Carbon Equilivant to exceed the ability of the magnesium to suppress graphite formation in the liquid. My experience suggests that limit is about 4.55 - 4.60 with moderate levels of magnesium 0.030 to 0.035%.

Ductile Iron Casting Manufacturer | Iron Casting Foundry | USA

Ferroloy is a highly flexible ductile iron casting foundry in Wichita, Kansas. We are a turnkey supplier of cast ductile iron parts for the agriculture, construction, industrial equipment, hydraulics and valves industries all over the United States. We have the ability to produce ductile iron castings up to 70lbs.

Material, AutoCad and Fun: Common Defects in Ductile Cast Iron

Indeed, the ductile iron foundry, which truthfully claims not to have shrinkage concerns is the exception to the rule. Other common defects may be divided into two basic categories: - Those related to nodule shape and size, such as compacted graphite structures, exploded and chunky graphite,

What is Ductile Iron? - Willman Industries

Ductile Iron is a type of cast iron known for its impact and fatigue resistance, elongation, and wear resistance due to the spherical (round) graphite structures in the metal. Ductile Iron is also called ductile cast iron, spheroidal graphite cast iron, or nodular cast iron. Learn more!

Processing Techniques and Productions of Ductile Iron: A ...

Processing Techniques and Productions of Ductile Iron: A Review J.O. Olawale, S.A. Ibitoye, K.M. Oluwasegun Abstract—Ductile cast irons are materials having strength, impact toughness and ductility comparable to those of many grades of steel while exceeding by far those of standard gray irons.

Technical Report: The occurrence of graphite flotation in ...

Nov 29, 2016· A study of the occurrence of graphite flotation as a function of carbon content in a ductile iron of base composition 2.50%Si, 0.16%Mn, 0.20%Mo, 0.50%Cu and the effect of its presence on the mechanical properties of the iron austempered …

graphite floatation process -

Graphite flotation in ductile iron castings: definition and influencing ... This article represents the first of two summaries highlighting research sponsored by AFS at BCIRA concerning carbon flotation.

Typical Defects of Ductile Iron Castings - Iron foundry

Introducing the typical defects of ductile iron castings by Dandong Foundry in China, including the abnormal and degraded nodularizing, shrinkage holes and porosity, graphite floatation, slag inclusion, deformation and cracks.

Graphite flotation in ductile iron castings: definition ...

Carbon float is defined as carbon segregation at the top surfaces of ductile iron castings caused by the buoyancy of graphite particles in liquid iron. Flotation of hypereutectic nodules occurs in ductile irons having carbon equivalents greater than 4.5 as defined by the expression CE = C% + (Si% / 3) + (P% / 3).


chunky graphite in thick-walled ductile-iron castings exists, this area is still not fully investigated. More work is needed to provide a correct balancing of the RE/Bi ratio that would prevent the formation of chunky gra-phite. In the present work, the solidification behavior of large ductile-iron blocks with or without an addition of