sponge iron plant dsc

What is Sponge Iron? (with pictures) - wisegeek.com

Jun 13, 2019· Sometimes known as direct-reduced iron, sponge iron is a product that is produced using iron ore.The iron ore is often in the form of pellets or lumps, and is subjected to a reduction process that is created by the use of a reducing gas that emits from coal or a natural gas source. This type of iron can be produced in several different types of furnaces, including coke or charcoal ovens, …

Energy survey of the coal based sponge iron industry ...

A survey is made on a typical coal based Indian sponge iron plant of capacity 500 t/d in order to identify the largest energy losses and find ways to increase the efficiency.The required data are obtained by measurements or taken from production industries.

CASE STUDY ON THRESHOLD PROBLEM Sponge Iron …

Sponge Iron Production Process Process description This is the case study of typical coal based sponge iron plant of 500 tonne per day capacity. The process flow diagram (PFD) of the sponge iron process is shown in Fig. 1. Different streams in the PFD are …

CASTABLES AND REFRACTORIES FOR CEMENT & DRI …

SPONGE IRON INDUSTRY Low Cement Castables Sharadaa Refcast LC45 / LC DRI / LC 80 Velcrete 013A for Standard Requirement, Veclrete 003 for Premium Requirement Standard Products for KILN Velcrete 013A Velcrete 003 Duct Lining Repair Castables Velcrete for 3 Years Campaign Life Sharadaa Refcast 45, Refinsul 11 By Hi Speed Gunning / Vibro Casting

Some Studies on Energy Savings in Sponge Iron Plants ...

Some Studies on Energy Savings in Sponge Iron Plants D. K. Biswas, Deputy Director , S. R. Asthana, Scientist and V. G. Rau, Professor [ + - ] Author and Article Information

sponge iron process

Jul 29, 2010· Subsequently UNIDO came forward in bringing SL/RN technology of sponge iron making to our country with LURGI GERMANY in1979. A demonstration sponge iron plant of 30000tpa capacity was set up with liberal assistance from UNIDO, Govt.of India and LURGI. This humble beginning has grown tremendously to 22 million tons of installed capacity today.

Proceedings of the World Congress on Engineering 2011 Vol ...

Generation of Energy Conservation Measures for Sponge Iron Plants Anil Kumar Prasad, Vivek Kumar and Shabina Khanam, Member, IAENG Abstract - During the operation, a tremendous amount of heat is generated in the coal based sponge iron plant and a significant part of this heat associated with the waste gas, remains unutilized.

Consultancy Service, Turn Key Project,ITC, Raipur ...

1. ITC Provides Detailed Plant Layout Based on The Land Map Provided by The Client. 2. ITC Provides Detailed Manufacturing Drawing of Kiln, Cooler, Abc and Dsc to The Manufacturer For The Manufacturing. 3. ITC Provides Detailed Specification of Bought …

primus process for sponge iron production - telcentrale.nl

Rising Sponge Iron Production Lends Gloomy Outlook to Prices. With over 400 units, India is the world's largest sponge iron (DRI) producer, boasting an annual production of about 26-28 mnt against installed capacity of 46-47 mnt. The Indian sponge iron industry is …

(PDF) Energy survey of the coal based sponge iron industry

PDF | A survey is made on a typical coal based Indian sponge iron plant of capacity 500 t/d in order to identify the largest energy losses and find ways to increase the efficiency. The required ...

Plant Details - MGM Group

Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials. The plant consists of the following sub divisions. Raw material preparation plant ... DSC WET SCRAPPER

Koshi Udyog - Manufacturer of sponge iron plant in bhilai

Koshi Udyog | b.p.gupta & company | KRISHNA ENGINEERING WORKS , Bhilai | Manufacturer of sponge iron plant in chhattisgarh/ | Technological structures works in Bhilai | Equipment for steel plant | Power plant in chhattisgarh | Manufacturer of sponge iron plant | Pollution control In India | Protective coatings | Koshi Udyog | Technological structures in chhattisgarh | Manufacturer of sponge ...

WELSPUN STEEL LIMITED

The process of sponge iron making aims to remove the oxygen from iron ore. The quality of sponge iron is primarily ascertained by the percentage of metallization (removal of oxygen), which is the ratio of metallic iron to the total iron present in the product. Sponge iron manufacture is highly sensitive to raw material characteristics.

Sponge Iron in Durg, Chhattisgarh | Sponge Iron Price in Durg

Business listings of Sponge Iron manufacturers, suppliers and exporters in Durg, Chhattisgarh along with their contact details & address. Find here Sponge Iron, suppliers, manufacturers, wholesalers, traders with Sponge Iron prices for buying.

Mahakoshal refractories served sponge iron plant industries

Mahakoshal refractories Pvt. Ltd. served sponge iron plant industry with the products like ABC, DSC, Kiln, Cooler etc.

Direct reduced iron - Wikipedia

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction.

Sponge Iron, Products For Steel Sector | Bhilai | Simplex ...

View Sponge Iron, details & specifications from Simplex Engineering & Foundry Works Private Limited, a leading Manufacturer of Sponge Iron in Bhilai, Chhattisgarh. ... DSC, etc. for Sponge Iron Plants way back in 1991. The first 100 TPD Kiln and Cooler Assembly was manufactured in 1991 is still working at 110% capacity. ... The quality of ...

DRI , THE SPONGE IRON INDUSTRIE FULL VIDEO - YouTube

Jan 17, 2017· we are trying to take a look at the sponge iron industrie , how we making sponge iron by coal based .if you like please subscribe and comment ,please comment your opinion .

Cold DRI/ Hot DRI/ HBI/ Sponge Iron Production Expert ...

Cold DRI/ Hot DRI/ HBI/ Sponge Iron Production Expert resume in Kolkata, WB, 700001, India - September 2016 : iron, injection, erection, furnace, coating, c c, safety officer, ... DSC is the only Integrated Steel Plant in the whole country of Nigeria which had …

Design Modifications for Energy Conservation of Sponge ...

A survey is made on a typical coal based Indian sponge iron plant of capacity 500 t/d in order to identify the largest energy losses and find ways to increase the efficiency.

Sponge Iron Plants | Beekay Engineering Corporation ...

Sponge Iron Plants offered by Beekay Engineering Corporation, a leading supplier of Sponge Iron Plants in Industrial Estate, Bhilai, Chhattisgarh. The Company was incorporated in 1987 and is registered with IndiaMART. | ID: 7183629973

AN INVESTIGATION FOR GENERATION OF ENERGY …

2. COAL BASED SPONGE IRON PLANT: A CONVENTIONAL PROCESS The process flow diagram of conventional coal based sponge iron plant is shown in figure 1. The operating data, shown in figure 1, is taken from a typical Indian coal based sponge iron plant where iron ore, feed coal and dolomite are fed to the rotary kiln.

sponge iron plant - alibaba.com

Alibaba.com offers 243 sponge iron plant products. About 21% of these are cement making machinery, 9% are briquette machines, and 6% are other iron. A wide variety of sponge iron plant options are available to you, such as free samples.

Sponge Iron Plant | FLAIR TECHNIK INC

Sponge Iron Plant Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI). Since DRI is produced by removing oxygen from iron ore, its structure is just like sponge …

Recovery and utilization of waste heat in a coal based ...

Highlights Present work deals with two design modifications proposed for sponge iron plant. First design accounts for preheating of kiln air using waste gas exiting from ESP. For second design water is heated using hot sponge iron to preheat rotary kiln air. A model is developed to compute coal demand of process based on different factors. For each modification economic and operability ...

MRPL Refractories Manufacturer- FireClay, High Alumina ...

Mahakoshal Refractories Pvt. Ltd. (MRPL) is a leading world-class Refractories manufacturer based in Katni, Madhya Pradesh (INDIA). MRPL supplies number of Shaped and Unshaped Refractories and related industrial products like Fireclay Bricks, High Alumina …

Recovery and utilization of waste heat in a coal based ...

Recovery and utilization of waste heat in a coal based sponge iron process ... A typical sponge iron plant has been investigated to find out the potential areas where energy is being wasted. To recover heat from these areas two design modifications, Case …

Umesh Modi Group | Home

Sponge Iron produced is used as a mix Raw Material for producing Ingots. Plant also has one Cone Crusher for Iron Ore lump to be converted to 5-20 MM size. One Jaw Crusher is used for sizing the Iron Ore. Magnetic separator is used for improved feed to power plant. The plant is adequately supported with utilities – Cooling Tower & Water softener.

sponge iron plant dsc - schievelavabojourdan.be

sponge iron plant dsc; tgs sponge iron plants equipment – 350 tpd price; iron ore crushing line plant; project management iron ore industry; iron ore grinding plant in india only; theory of iron ore crusher; non magnetic iron ore; where does iron come from flow chart; flotation process for high iron bauxite; iron ore con crusher; iron ore ...

SPONGE IRON PLANT

MAJOR PLANT FACILITIES 1- RAW MATERIAL PREPARATION SYSTEM - Raw material system mainly consist Vibro Feeder, Crusher and Screen. Iron ore crushing is not required since sized material has to be purchased. Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron. Iron ore is being fed to the Ground

Rotary Kiln Manufacturer India| Rotary Kiln for Sponge Iron

Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, 500 TPD) Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI).