radial and axial run out of girth gear in kiln consequences

Saber Asghari Sorkhi - Mechanical Inspection Engineer ...

Jul 03, 2016· View Saber Asghari Sorkhi’s profile on LinkedIn, the world's largest professional community. ... maintenance schedule in kiln area. ... • Perform radial and axial run out for girth gear …

POLSCAN Service for checking the rotary kiln geometry.

POLSCAN® Service for checking the rotary kiln geometry. A company of Polysius ... xradial and axial runout of the girth gear and xaxial runout if the tyre. Any elastic (temporary) defor- ... a special analysis filters out the eccentricity (radial runout). An animation program displays the

girth gear run out measuring equipment - vrienden-bordet.be

Measure and monitor equipment conditions, analyze tends, and identify the needs for Mechanical maintenance ... 5- radial and axial run out of girth gear and tire. Get Price. ... this movie shows how to measure on a cement kiln the run out of the girth gear. Get Price. Big Iron - InfoMine.

(PDF) Gears | Mohammad Ali Taghdiri - Academia.edu

Gears Page 27 Illustrated in the chart above are typical curves for the allowable radial run-out of girth illustrated on the chart above are typical curves for the amount of acceptable axial run-out of girth gears for kilns and similar roller-supported machines.

KILN MONITORING Dispelling myths in kiln mechanics

specialised software – the Measurement Studio – that automatically calculates the kiln axis Measuring axial and radial run-out of the girth gear with an inductive distance measurement (IDM) tool kit. It is used in the same way to measure the wobble of kiln tyres

HAVEC - Girth Gear Monitoring System

The main propose of system installation is to provide constant monitoring of girth gear position during kiln operation, which is the most important and most expensive mechanical component of the kiln. Both parameters, axial run-out and radial run-out are directly related with the kiln shell.

Girth Gear Radial Run-Out Measurements ⏱ - YouTube

Jan 07, 2018· Check where to position a dial gauge to measure radial run-out of a Girth Gear, hope this helps, thanks for viewing :)

MECHANICAL CONDITION MONITORING ON ROTARY KILNS

Run-Out Measurement of Girth Gear Radial Sensor (on tooth tip) Axial Sensor (on side face) Magnet Stand Kiln Girth Gear Inductive Sensor Magnet Stand IDM Controller On YouTube • The measured values are not affected by oil, grease or dust • Continuous as well …

ROTARY KILN SERVICES In this current... - Dickinson Group ...

May 09, 2016· Dickinson Group of Companies Rotary Kiln Services provides on-site specialist services for rotary kilns for the cement and lime industries in Sub-Saharan Africa. ... • Tyre and girth gear wobbling • Girth-gear radial run-out • Accurate measurement of kiln-shell profile ... The grinding engineers constantly monitor axial thrust of the kiln ...

MECHANICAL STABILITY OF CEMENT ROTARY KILNS G.C. …

MECHANICAL STABILITY OF CEMENT ROTARY KILNS TO PREVENT BRICK LINING FAILURE by G.C. Dalela, Raju Goyal and Kamal Kumar ... A warped rotary kiln will have following consequences: 5 ... Gear Pitch Girth Gear Axial Runout Girth Gear Radial Runout ...

FAQS: Axial and Radial Run-Out - Philips - Phillips Kiln, PKSE

Axial and Radial Run-Out. Is the maximum allowable axial & radial run-out for girth gears the thesame ? The graphs are in imperial measure and can be converted to metric. The pitch diameter is given in feet. As a rule of thumb the allowable axial runout is 0.001"/ft of pitch diameter.

First SA girth gear installation is a success | Mining News

Oct 16, 2015· The kiln was then rotated 360 degrees, recording the radial and axial run-out in each of the 12 positions. This process continued on every run of weld until the welding was completed, to ensure the girth gear remained within the radial and axial tolerances. After the final weld, the kiln was left to cool for 12 hours.

Measurement Tools For The Cement Industry - TomTom-Tools

Run-Out Measurement of Girth Gear Radial Sensor (on tooth tip) Axial Sensor (on side face) Magnet Stand Kiln Girth Gear Inductive Sensor Magnet Stand IDM Controller On YouTube • The measured values are not affected by oil, grease or dust • Continuous as well as interrupted surfaces can be measured (Note: Sampling rate has to be adjusted ...

Measurement Tools For The Cement Industry - TomTom …

Run-Out Measurement of Girth Gear Radial Sensor (on tooth tip) Axial Sensor (on side face) Magnet Stand Kiln Girth Gear Inductive Sensor Magnet Stand IDM Controller On YouTube • The measured values are not affected by oil, grease or dust • Continuous as well as interrupted surfaces can be measured (Note: Sampling rate has to be adjusted ...

First SA girth gear installation is a success | Ngage ...

Oct 15, 2015· The kiln was then rotated 360 degrees, recording the radial and axial run-out in each of the 12 positions. This process continued on every run of weld until the welding was completed, to ensure the girth gear remained within the radial and axial tolerances. After the final weld, the kiln was left to cool for 12 hours.

GEARS & DRIVES Kiln drive performance

distance between the pinion and girth gear and result in wobbling • kiln shell eccentricity will impact on the geometry of the girth gear (axial and radial runout) and will affect the centre distance and/or alignment between the pinion and girth gear • deformation and movement of the kiln shell will negatively affect working conditions of ...

Girth Gears - More than Just Metal and Teeth

Girth Gears — More than Just Metal and Teeth Steve Lovell Introduction The clear majority of published knowl-edge about gear manufacturing relates to two main subjects; material quality and tooth accuracy. In most cases, the mechanical accuracy of the gear blank is taken for granted and, after all, pre-paring a gear blank normally consists of

Success for first South African girth gear installation

Success for first South African girth gear installation ... the radial and axial run-out in each of the 12 positions. This process continued on every run of weld until the welding was completed, to ensure the girth gear remained within the radial and axial tolerances. After the final weld, the kiln …

Lubrication, Maintenance, Service for Open Gears

radial and axial run-out, but also the use of unsuitable lubricants, shortage of lubricant and its incorrect application. Therefore an optimum load-carrying capacity and smoothed gear teeth are to be achieved. An extremely precise alignment of the gears combined with the correct running …

ball mill girth gear radial - youngdreamersacademy.co.za

GEAR GIRTH. faces for radial and axial run-out before and after mill empty, Fig. 8a, re-alignment should be undertaken Girth gear drive of a ball mill with girth ball mill girth gear root clearance ball mill girth gear root clearance calculation - M.M Metals Home »» ball mill girth gear root clearance calculation .

OPEN GEARS - FUCHS LUBRITECH

(girth gear). The lubricant plays an important role The purpose of all constructional and tribotechnical measures is to en-sure, in spite of the enormous stresses, long-term, trouble-free operation. The primary cause of damage to gear wheels is not exclusively the problem of faulty adjustment of the drives and radial and axial run-out, but also the

Cement Kilns: Design features of rotary kilns

Ever since the first Ransome kiln (until recently) rotary kilns were turned by means of a single girth gear (known as the turning gear) surrounding the kiln. The early kilns turned very slowly, the girth gear meshing with a worm gear. Subsequently full-speed rotation of kilns in the range 0.5-1.5 rpm became standard, and the gear meshed with a ...

Equipment for measuring girth gear runout - okdgroup.in

Equipment for measuring girth gear runout Products. As a leading global manufacturer of crushing, grinding and mining equipments, we offer advanced, reasonable solutions for any size-reduction requirements including, Equipment for measuring girth gear runout, quarry, aggregate, and different kinds of minerals.

Inductive Distance Measurement (IDM) Tool Kit

the variation of shaft deflections, which are caused by a crank in the kiln shell. • Run Out Measurement The application is calculating automatically the radial and axial run out (eccentricity and roundness) of rotating parts. (typically girth gears, kiln tires and mill trunnions) Measurement of Girth Gear Run-Out Measurement of Girth Gear ...

Lubritech open gears -Ghanim Trading LLC. UAE by FUCHS ...

Case study: smoother running after Re-Conditioning When restarting a helical, double-pinion cement mill small deviations in axial and radial run-out of the girth gear had the effect of high ...

ball mill girth gear radial axial alignment procedure

Comparison between drive systems for cement , Nlill flange A: Radial and axial run-out of the mill , Girth gear drive of a ball mill with girth gear . kiln girth gear alignment procedure - rscapitalcoin

GIRTH GEAR - artec-machine.com

girth gear is to be fitted to the mill body in the same position with respect to radial run-out, as it had for finish tooth cutting on the machine, In practice this is not usually attainable. After instal- lation, the teeth of a girth gear of 7.5 diameter, for example, can be expected to have a radial run-out …

VDZ maintenance of cement plants for the cement industry

Failure of tyre fixtures, axial, radial run-out: Uneven or varying contact pattern between tyre and roller: Cracks or material ruptures on tyres, rollers, girth gear, pinion, kiln or mill shell, mill head: Mechanical problems on main drive : High power consumption on main drive “Knocking“ on main drive, girth gear…

Services - Munir Associates

The kiln axis survey and adjustment, rollers position and profiles, shell deformation analysis and 3D modelling, radial and axial run-out of tires and girth gear, shell crank detection, kiln thrust balancing, drive mesh inspection, finally complete recalculation of kiln mechanical parameters, all in one comprehensive kiln inspection report.

equipment for measuring girth gear runout - educationcare.in

Home » Crusher Plants>equipment for measuring girth gear runout . Products List. Ball Mill; Belt Conveyor; ... radial and axial run-out, but also the use of unsuitable lubricants, shortage of lubricant... More details » Get Price. ... this movie shows how to measure on a cement kiln the run out of the girth gear. More details » Get Price. ...

The radial runout of root clearance on a gear set. - YouTube

Feb 02, 2014· A detailed video of a girth gear high radial runout situation. Gear inspection is included in our hot kiln alignment services. ... Gear inspection is included in our hot kiln alignment services ...

Girth Gear Inspection - Pre and Post Manufacture

The girth gear driving pinion ends up getting aligned to the reduc-er, causing a misalignment issue between the girth gear teeth and the driving pinion teeth (Fig. 1). – Proper alignment should consist of: axial and radial alignment of the girth gear to the center line of kiln/mill; center line of the driving pinion is aligned to the center line

ball mill girth gear radial axial alignment procedure

Ball mill. 9000 HP. Motor speed. 990 rpm. Mill speed. 14 rpm. R/L ill diameter. 5 m. Mill bearing ... Reduction gear and girth gear transmission with mill as gear axis. Fig. 2A .... Radial and axial run-out of the mill flange are not seldom quite consider- ... After temporary alignment of the teeth of pinion and girth gear with the mill ...